Breathing Air Systems: Your Complete Guide

Firefighter wearing an SCBA preparing to enter smoky building

Breathing air systems are essential for professionals working in or exploring environments that lack clean air. This includes firefighters, SCUBA divers, and HAZMAT teams. Arctic Compressor’s complete breathing air systems guide is here to help you understand the fundamentals.

In this guide, we will cover:

What is Breathing Air?

Breathing air is compressed atmospheric air. Unlike other formulated air types, compressed breathing air is not enriched in any way. It is only purified atmospheric air.

In addition, breathing air must meet strict standards set by organizations like the Compressed Gas Association (CGA). With the correct purification system, breathing air can meet and exceed all standards required for firefighting, diving, and safety applications.

A breathing air system - breathing air compressor, cascade storage cylinders, and containment fill station

What Are Breathing Air Systems?

Breathing air systems typically consist of three major components: the compressor, the storage cylinders, and the fill station.

A full Arctic Compressor breathing air system including a compressor, fill station, and air storage cylinders.

The Compressor

At the core of the breathing air system is the high-pressure breathing air compressor. Their main functions within the system are:

  • Compressing Air: Compress ambient air through a multi-stage process to achieve necessary high pressures or PSI. These compressors often reach air pressures as high as 7000 PSI.

 

  • Advanced Filtration: In addition to compression, breathing air compressors must meet stringent quality standards. Removing moisture and filtering contaminants to ensure that the compressed air is clean and safe for use is a fundamental function of these specialized units.

 

High-pressure air compressors and storage systems are typically designed to exceed the pressure requirements of the secondary tanks or canisters. This design principle accommodates the cascade filling method, which is commonly used in breathing air systems.

For example, Arctic Compressors are often rated at 6000 PSI, allowing for effortless filling of cylinders ranging from 2216 to 5500 PSI by simply adjusting the output pressure regulator.

A full Arctic Compressor breathing air system, including a compressor, fill station, and storage cylinders

The Air Storage

In common setups, the compressor is connected to cascade storage cylinders. These air storage cylinders are either ASME or UN/ISO. Each has their own standards and testing or maintenance requirements.

A full Arctic Compressor breathing air system including a compressor, fill station, and air storage cylinders.

The Fill Station

The fill station is an important safety component of a breathing air system as they protect an operator filling SCBA cylinders in the event of a cylinder failure. They usually feature an integrated cascade control panel for efficient operation.

Similar to the compressor and storage cylinders, fill stations come in a variety of configurations to meet department needs. They allow the operator to fill multiple SCBAs simultaneously, and some feature the option of upgrading to automatic cascade control panels to reduce the need for operator training and reducing user errors.

Designing Your Breathing Air System

When evaluating your current breathing air system or determining if you need one, the following are important considerations:

  • What pressure (PSI) do you need?
  • What is the expected frequency and duration of use?
  • What is the anticipated volume or capacity of air needed per use? (Now and in the future)
  • What is your budget?
  • Is noise a factor?
  • How much space is available?
  • What is the electrical service availability?
  • Do you have any special features you would like included?
  • How quickly do you need the system?

 

For the full list of things to consider, refer to our SCBA Compressor Buyer’s Guide.

Common SCBA users

Who Needs a Breathing Air System?

Several industrial and first responder occupations require the use of Self Contained Breathing Apparatus (SCBA) cylinders to safely navigate environments that lack safe, breathable air.

In many cases that require SCBA use, the ambient conditions can present respiratory hazards that pose long-term health risks and even death. These hazards often involve smoke, chemical contaminants, and pathogens, depending on the industry. Recreational and rescue divers use Self-Contained Underwater Breathing Apparatus (SCUBA), which have similar quality requirements but utilize different cylinders.

Does Arctic Compressor Offer Breathing Air Equipment?

Arctic Compressor offers exceptional breathing air systems for many applications. There are several Arctic Compressor products to consider when evaluating breathing air systems, many of which offer customizations to meet the specific needs of your department or organization.

Arctic Compressor 2500 Series Enclosed Compressor

Arctic Compressors

Arctic Compressor offers several different configurations in our compressors, including our 2500 Series Enclosed Compressor, 1500 Series Enclosed Compressor, 1000 Series Enclosed Compressor, and 1500 or 1000 Series Open Frame Compressors.

Arctic Compressor Containment Fill Station, Auto-Cascade

Arctic Fill Stations

Arctic fill stations are designed and certified to meet the rigorous standards set by the National Fire Protection Association (NFPA). They come in three cylinder capacities (single, double, or triple), and three control panels (non-cascade, manual-cascade, and auto-cascade).

UN/ISO Storage Cylinders

Arctic Air Storage

Arctic Compressor offers both ASME and UN/ISO air storage cylinders.

Why Arctic Compressor

“I needed something that was going to be able to service our community best. And we found that in Arctic.” Chief Watson

At Arctic Compressor, we specialize in engineering and manufacturing high-quality, reliable breathing air compressors, including systems specifically designed for SCBA applications. Our compressors are built with durability, performance, and safety in mind, backed by exceptional customer support.

Get in touch with our team so we can help you find the best fit for your needs.

Shop Breathing Air Systems

Enclosed
2500 Series Compressor
Double or Triple
Auto-Cascade Fill Station
Enclosed
1500 Series Compressor
Single, Double or Triple
Manual-Cascade Fill Station
Enclosed
1000 Series Compressor
Air Storage
UN/ISO Storage Cylinders