Breathing Air Compressors Guide: Understanding Types, Features and Applications

Arctic Compressor breathing air compressor

Breathing air compressors play a vital role for professionals who rely on Self Contained Breathing Apparatuses (SCBAs) to safely breathe in challenging or emergency environments. Whether in firefighting, scuba diving, or various industrial settings, these specialized compressors deliver the high-pressure, purified air essential for safety and performance.

In this guide, we will explore: 

Breathing Air Compressor Basics

A breathing air compressor is a specialized high-pressure air compressor. These units compress ambient or atmospheric air to high pressures, often exceeding 6000 PSI. While compressing air, they also process it to be acceptable for breathing purposes, meeting or exceeding standards set by regulatory bodies like the Compressed Gas Association (CGA).

Unlike standard compressors, breathing air compressors incorporate advanced filtration systems that remove contaminants, moisture, and harmful gases to produce air that meets or exceeds CGA safety standards.

Types of Breathing Air Compressors

Breathing air compressors come in various configurations to meet different operational needs and environments, but all fall into two categories; portable and stationary.

Portable

Designed for mobility and flexibility in deployment, portable or mobile systems offer:

  • Ability to transport your breathing air directly to scene
  • Rapid deployment capabilities for emergency situations
  • All-in-one systems including compressor, filtration, and sometimes integrated storage
  • Ability to service other stations or departments easily without logistical challenges

 

Mobile breathing air compressors are often used by:

  • Emergency response teams
  • Field training exercises
  • Industrial site inspections
  • Temporary worksite safety support

 

Portable units are particularly valuable for situations where permanent installations aren’t possible or when a unit is meant to support the breathing air needs of multiple locations.

Stationary

Stationary systems are designed for consistent, high-volume cylinder refilling in a frequently utilized space. They offer:

  • Continuous availability offering quick access to fill SCBA or SCUBA cylinders 
  • Flexible integration with other breathing air system components like SCBA Fill Stations and Storage Cylinders for custom builds
  • More configuration options, including larger or smaller cylinder capacities, available features, and system footprint

 

Stationary systems are often utilized by:

  • Fire stations
  • Dive shops and training facilities
  • Industrial facilities with confined space entry requirements
  • Military installations and operations

 

Stationary systems provide the backbone of breathing air infrastructure where regular, high-volume usage is expected.

Arctic Compressor offers both stationary and portable breathing air compressors.

Key Features of Breathing Air Compressors

Noise Levels: Enclosed vs. Open Frame

When choosing an SCBA compressor, noise level is a key factor—especially in shared or sensitive environments. There are two main types of compressors: enclosed or open frame.

Enclosed SCBA compressors are designed with sound-dampening cabinets that reduce noise to as low as 83 dB at 1 meter while protecting internal components from dust, moisture, and debris. They’re ideal for fire stations or indoor installations where teams need to communicate easily.

Open-frame SCBA compressors, on the other hand, offer a more budget-friendly and accessible option for installations in dedicated rooms. While louder and more exposed to environmental elements, they feature a lower profile and cost, making them suitable for cost-sensitive applications. Choosing between enclosed and open frame models depends on your performance needs, space limitations, and environmental conditions.

Power Sources

The power source driving a breathing air compressor determines where and how it can be deployed, with significant implications for operational flexibility, maintenance requirements, and long-term costs. Three primary power options dominate the market: electric, gas, and diesel. However, the gold standard for indoor breathing air compressors is electric.

Electric Compressors

Electric-powered compressors represent the most common choice for permanent installations, offering clean and consistent operation. Compared to gas and diesel powered compressors, they offer:

  • No Fumes
    Clean, emission-free operation
  • Easy Maintenance
    Lower maintenance requirements
  • Quiet
    Quieter operation at 83 dB at 1 Meter
  • Electrical Configuration
    Compatible with either single-phase or three-phase electric sources
  • Reliability
    Dependable operation even in the most demanding environments

 

Electric compressors are often utilized by teams who want reliable, consistent, quiet, and clean compressors in their area. They remain the gold standard for permanent installations.

All Arctic Compressors are electric and come in different configurations to accommodate the needs of organization or station.

Operating Stages

The stages of air compression determine performance, efficiency, and air quality. Nearly all breathing air compressors come in multi-stage forms, but there are a few nuances to consider.

Multi-Stage Compressors: 3 or 4 Stages?

Multi-stage breathing air compressors typically come in two options: 3-stages or 4-stages.

3-stage compressors offer users:

  • Lower price point
  • Less mechanical complexity

 

However, a 4-stage compressor offers:

  • Higher volume output (CFM)
  • More energy efficient

 

To further understand the differences between a 3-stage and 4-stage breathing air compressor, check out our article 3-Stage vs. 4-Stage Compressors Explained.

Air Quality Grades

CGA has established stringent standards to ensure the health of compressed breathing air users. Understanding the difference between Grade D and Grade E breathing air quality informs what compressor is the right investment for your usage. Download our Breathing Air Quality Standards to see the difference. 

All Arctic Compressors exceed CGA Grade E breathing air standards, bringing you the highest quality air. 

Choosing the Right Breathing Air Compressor: Your Comprehensive List

When selecting a breathing air compressor, consider:

  • Required Pressure – Determine if you need to fill 2216, 4500, or 5500 PSI cylinders
  • Air Volume Requirements – Calculate your expected fill volume in both frequency and total cubic feet (consider future growth)
  • Duty Cycle – Will the compressor run continuously or intermittently?
  • Power Availability – What electrical service is available? Single-phase or three-phase?
  • Noise Constraints – Is sound reduction important in your installation location?
  • Space Limitations – Consider both footprint and vertical clearance
  • Environmental Conditions – Temperature extremes, humidity, dust, etc.
  • Budget Considerations – Both initial acquisition and long-term operational costs
  • Lead Time Requirements – When is the system needed?

 

Assessing these needs for your department or organization can be a daunting task. Arctic Compressor experts are ready to help you determine the best solutions for your situation. Get in touch with us today.

There are several other components to consider in a breathing air system. Check out our experts tips > Breathing Air Systems: Your Complete Guide.

Frequently Asked Questions

What is a breathing air compressor?

A breathing air compressor is a specialized high-pressure air compressor that compresses atmospheric air to fill SCBA cylinders. Breathing air must meet stringent quality standards and use advanced filtration to remove any contaminants in the compressed air. 

The best breathing air compressor has three main components: advanced filtration, multiple stages, and air quality that meets or exceeds CGA Grade E breathing air standards.

Arctic Compressor offers the gold standard breathing air compressors in the market. Our compressors exceed CGA Grade E standards, are simple to use, and are renowned for their quiet operation. 

At a minimum, a breathing air compressor must meet CGA Grade D breathing air standards. However, users should prioritize finding a breathing air compressor that meets or exceeds CGA Grade E breathing air standards.

Arctic Compressor prioritizes safety and exceptional breathing air. Our compressed air exceeds CGA Grade E standards.

Stationary breathing air compressors are often located in a mechanical room where they are away from contaminants and fumes that can contaminate the atmospheric air.

Compressed air and breathing air are similar in that the air is compressed. However, compressed air does not need to meet stringent breathing air standards or have specialized filtration and integrated monitoring systems. Breathing air is often compressed to much higher PSI levels than standard compressed air, often exceeding 6000 PSI.  

Who We Are

Arctic Compressor LLC produces High-Pressure Air compressors and Containment Fill Stations for use in the fire safety, industrial, and recreational markets. We have been designing and building high-pressure compressors for more than 30 years.

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